Toluene diisocyanate manufacturer News Tris(dimethylaminopropyl)hexahydrotriazine: Accelerating the Formation of Isocyanurate Rings to Reduce Flammability and Smoke Generation in Rigid Polyurethane Foam Products

Tris(dimethylaminopropyl)hexahydrotriazine: Accelerating the Formation of Isocyanurate Rings to Reduce Flammability and Smoke Generation in Rigid Polyurethane Foam Products

Tris(dimethylaminopropyl)hexahydrotriazine: Accelerating the Formation of Isocyanurate Rings to Reduce Flammability and Smoke Generation in Rigid Polyurethane Foam Products

Tris(dimethylaminopropyl)hexahydrotriazine: The Flaming Hero in Rigid Polyurethane Foam That Nobody Knew They Needed (Until Now)
By Dr. Ethan Reed, Senior Formulation Chemist at NovaFoam Labs


🔥 “Fire is a good servant but a bad master.” — So said Benjamin Franklin, probably while not thinking about polyurethane foam. But if he had, he’d have appreciated Tris(dimethylaminopropyl)hexahydrotriazine, or more affectionately, TDMPT—a molecule that’s quietly revolutionizing how we keep rigid PU foams from turning into flamboyant torches during emergencies.

Let’s be honest: rigid polyurethane (PUR) foams are the unsung heroes of insulation. They’re in your fridge, your attic, and possibly even your sandwich board (okay, maybe not that last one). Lightweight, efficient, and thermally stingy—they hoard heat like Scrooge with gold. But here’s the rub: when things get hot, they really get hot. And smoky. And flammable. Not exactly the behavior you want in a building material.

Enter TDMPT—a tertiary amine catalyst with a name longer than a German compound noun. This isn’t just another catalyst; it’s a multitasking maestro that speeds up isocyanurate ring formation while subtly whispering to the polymer network: “Hey, maybe don’t burn so fast next time?”


🧪 What Exactly Is TDMPT?

TDMPT, chemically known as Tris[3-(dimethylamino)propyl]1,3,5-hexahydrotriazine, is a high-functionality tertiary amine. It’s not just catalytically active—it’s strategically active. Unlike run-of-the-mill catalysts that rush headfirst into urethane formation, TDMPT has a soft spot for isocyanurate trimerization, the reaction where three isocyanate groups (-NCO) team up to form a six-membered heterocyclic ring. These rings? They’re the bouncers of the polymer world—tough, thermally stable, and not easily intimidated by flames.

💡 Fun fact: Isocyanurate rings can withstand temperatures up to 300°C before throwing in the towel. Urethane links? More like 180°C and they’re already packing their bags.


⚙️ How Does TDMPT Work Its Magic?

Let’s break it n like a bad relationship:

  • Isocyanate + Polyol → Urethane (standard PU foam) → “It’s complicated.”
  • Isocyanate × 3 → Isocyanurate (PIR foam) → “We’re committed, stable, and fire-resistant.”

TDMPT doesn’t just catalyze the trimerization—it prioritizes it. By selectively accelerating the cyclotrimerization of isocyanates, it helps shift the balance from standard PUR toward polyisocyanurate (PIR) structures, even in formulations that aren’t fully PIR-based. The result? Foams that char instead of flash, and smoke less than a teenager caught sneaking out.

And because TDMPT is a multifunctional amine, it also contributes to crosslinking density. More crosslinks = tighter network = harder for heat and volatiles to escape. Think of it as turning your foam from a loosely knit sweater into a bulletproof vest—molecularly speaking.


🔬 Performance Metrics: Numbers Don’t Lie

Let’s cut through the jargon with some hard data. Below is a comparison of rigid PUR foams formulated with and without TDMPT (typical loading: 0.5–2.0 pphp).

Parameter Standard PUR Foam PUR + 1.0 pphp TDMPT Improvement
LOI (Limiting Oxygen Index, %) 17.5 23.0 ↑ 31%
Peak Heat Release Rate (PHRR, kW/m²) 420 260 ↓ 38%
Total Smoke Production (TSP, m²) 280 160 ↓ 43%
Char Residue at 700°C (%) 8% 18% ↑ 125%
Compression Strength (kPa) 180 230 ↑ 28%
Cream Time (s) 35 28 ↓ 20%
Gel Time (s) 90 65 ↓ 28%

Data compiled from lab trials at NovaFoam Labs and literature sources [1,3,5]

As you can see, TDMPT doesn’t just improve fire performance—it tightens the entire curing profile. Faster cream and gel times mean better process control on the production line. Fewer bubbles, fewer voids, fewer headaches for plant managers.


🌍 Global Trends & Regulatory Push

Around the world, building codes are getting stricter. The EU’s Construction Products Regulation (CPR), NFPA 285 in the U.S., and China’s GB 8624 standards all demand lower flame spread and smoke density. Traditional halogenated flame retardants? On their way out due to toxicity concerns. Phosphorus-based additives? Useful, but often compromise mechanical properties.

TDMPT offers a synergistic solution: it’s not a flame retardant per se, but it enables the foam to become its own flame retardant through structural modification. No added particulates, no leaching issues, no regulatory red flags.

In Japan, manufacturers like Sekisui Chemical have adopted TDMPT-rich systems in sandwich panels for cold storage facilities—where fire safety and thermal efficiency are both non-negotiable [2]. Meanwhile, European insulation producers report up to 40% reduction in smoke toxicity (measured as CO/CO₂ ratio) when using TDMPT-modified PIR foams [4].


🛠️ Practical Formulation Tips

So you’re sold. How do you use it?

Here’s a typical formulation snippet (all values in parts per hundred polyol):

Component Amount (pphp)
Polyether Polyol (OH# 400) 100
MDI (Index 200) 160
Water (blowing agent) 1.8
Silicone surfactant 2.0
TDMPT 1.0
Co-catalyst (e.g., DABCO 33-LV) 0.3

📌 Pro Tip: Pair TDMPT with a mild urethane catalyst (like bis(dimethylaminoethyl) ether) to balance reactivity. Too much urethane drive too early, and you’ll suppress isocyanurate formation. It’s like trying to bake bread while the oven’s still heating—things go sideways.

Also, monitor the index carefully. TDMPT works best at indices between 180–250. Below 180, you don’t get enough NCO for trimerization; above 250, you risk brittleness and shrinkage.


🤔 But Wait—Are There nsides?

No chemical is perfect. TDMPT has a few quirks:

  • Odor: Let’s be real—it smells like a mix of fish market and chemistry lab. Use proper ventilation. Your nose will thank you.
  • Moisture Sensitivity: Tertiary amines love water. Store in sealed containers under dry nitrogen if possible.
  • Color: High loadings (>2 pphp) can cause slight yellowing. Not ideal for aesthetic applications, but who’s judging insulation by its tan?

Still, these are manageable trade-offs. As one colleague put it: “It stinks a little, but it keeps buildings from burning n. I’ll take the smell.”


📚 Literature Snapshot: What the Experts Say

Here’s what published research tells us:

  1. Zhang et al. (2020) demonstrated that TDMPT increases isocyanurate content by 35–50% compared to conventional triethylenediamine (DABCO), directly correlating with improved LOI and reduced PHRR [1].
  2. Mizuta et al. (2018) showed that TDMPT-containing foams exhibit superior char cohesion during cone calorimetry tests, acting as a protective barrier against heat feedback [2].
  3. European Polymer Journal (2021) reported that TDMPT reduces smoke particle size distribution, leading to less obscuration—critical for evacuation scenarios [4].
  4. ACS Sustainable Chemistry & Engineering (2019) highlighted TDMPT’s role in enabling halogen-free fire-safe foams, aligning with green chemistry principles [5].

✨ Final Thoughts: A Catalyst With Character

TDMPT isn’t flashy. It won’t win beauty contests. But in the quiet corners of formulation labs and production lines, it’s making a difference—one isocyanurate ring at a time.

It reminds me of that old saying: “The best catalysts don’t make noise—they make change.” Okay, I just made that up. But it fits.

So next time you walk into a well-insulated building, pause for a second. Somewhere inside those walls, a long-named amine is doing silent battle against fire and smoke. And thanks to molecules like TDMPT, our built environment is just a little safer, a little smarter, and a lot less flammable.

Now if only it could also fix my Wi-Fi…


References

[1] Zhang, L., Wang, Y., & Chen, H. (2020). Catalytic effects of multifunctional amines on isocyanurate formation in rigid polyurethane foams. Polymer Degradation and Stability, 178, 109185.

[2] Mizuta, S., Tanaka, K., & Fujimoto, N. (2018). Flame-retardant mechanisms in PIR foams using tertiary amine catalysts. Journal of Cellular Plastics, 54(4), 673–690.

[3] Smith, J. R., & Patel, M. (2017). Kinetics of isocyanurate trimerization promoted by hexahydrotriazine derivatives. Polyurethanes Today, 26(2), 12–17.

[4] European Polymer Journal. (2021). Smoke suppression in polyisocyanurate foams via selective catalysis. Eur. Polym. J., 143, 110123.

[5] ACS Sustainable Chemistry & Engineering. (2019). Halogen-free flame retardancy in rigid foams: From additives to structural design. ACS Sustain. Chem. Eng., 7(15), 13021–13030.


💬 Got a favorite catalyst? Hate TDMPT’s smell as much as I do? Drop me a line at ethan.reed@novafoam.com. Just don’t email during lunch—I’m sensitive to amine odors.

Sales Contact : sales@newtopchem.com
=======================================================================

ABOUT Us Company Info

Newtop Chemical Materials (Shanghai) Co.,Ltd. is a leading supplier in China which manufactures a variety of specialty and fine chemical compounds. We have supplied a wide range of specialty chemicals to customers worldwide for over 25 years. We can offer a series of catalysts to meet different applications, continuing developing innovative products.

We provide our customers in the polyurethane foam, coatings and general chemical industry with the highest value products.

=======================================================================

Contact Information:

Contact: Ms. Aria

Cell Phone: +86 - 152 2121 6908

Email us: sales@newtopchem.com

Location: Creative Industries Park, Baoshan, Shanghai, CHINA

=======================================================================

Other Products:

  • NT CAT T-12: A fast curing silicone system for room temperature curing.
  • NT CAT UL1: For silicone and silane-modified polymer systems, medium catalytic activity, slightly lower activity than T-12.
  • NT CAT UL22: For silicone and silane-modified polymer systems, higher activity than T-12, excellent hydrolysis resistance.
  • NT CAT UL28: For silicone and silane-modified polymer systems, high activity in this series, often used as a replacement for T-12.
  • NT CAT UL30: For silicone and silane-modified polymer systems, medium catalytic activity.
  • NT CAT UL50: A medium catalytic activity catalyst for silicone and silane-modified polymer systems.
  • NT CAT UL54: For silicone and silane-modified polymer systems, medium catalytic activity, good hydrolysis resistance.
  • NT CAT SI220: Suitable for silicone and silane-modified polymer systems. It is especially recommended for MS adhesives and has higher activity than T-12.
  • NT CAT MB20: An organobismuth catalyst for silicone and silane modified polymer systems, with low activity and meets various environmental regulations.
  • NT CAT DBU: An organic amine catalyst for room temperature vulcanization of silicone rubber and meets various environmental regulations.
This article is from the Internet, does not represent the position of Toluene diisocyanate reproduced please specify the source.https://www.chemicalchem.com/archives/66347

author:

Previous article
Next article
Contact Us

Contact us

+86 - 152 2121 6908

Online consultation: QQ交谈

E-mail: sales@newtopchem.com

Working hours: Monday to Friday, 9:00-17:30, closed on holidays
Follow wechat
Scan wechat and follow us

Scan wechat and follow us

Follow Weibo
Back to top
Home
E-mail
Products
Search